CFST Column Design

Concrete-Filled Steel Tube (CFST) — AISC 360-22 Chapter I — Rect/Sq HSS & Round HSS. Compactness classification, Pno, EIeff, axial & flexural strength, P-M interaction diagram.

Input Parameters

kip · in
Section Geometry
in
in
in
Materials
ksi
Column Parameters
ft
Both ends fixed — K = 0.65
Applied Loads (LRFD)
kips
kip-ft
kip-ft
Mu must include second-order (P-δ) amplification per AISC Ch. C / DAM before entry.
📊
Enter section geometry and loads — results appear here.

📚 CFST Column Design — Theory & Code Background

What Is a CFST Column?

A Concrete-Filled Steel Tube (CFST) column consists of a hollow steel section — either rectangular/square HSS or circular HSS — filled with plain or reinforced concrete. The steel tube acts as permanent formwork, provides confinement to the core concrete, and resists tension and bending; the concrete core restrains local buckling of the steel wall and carries axial compression.

CFST columns combine the high tensile strength of steel with the compressive strength of concrete, resulting in column strengths that typically exceed the sum of the individual capacities. They are common in high-rise building cores, bridge piers, and industrial structures.

AISC 360-22 Chapter I — Composite Members

Chapter I of AISC 360-22 governs the design of composite columns. Three cross-section types are covered:

  • Encased composite — steel shape encased in a concrete section (§I2.1a)
  • Filled composite (rectangular) — HSS filled with concrete (§I2.2b)
  • Filled composite (round) — circular HSS filled with concrete (§I2.2a)

This calculator covers filled composite members (rectangular and circular HSS).

Notation

AsArea of steel section (in² / mm²)
AcNet area of concrete core (in² / mm²)
EsModulus of elasticity of steel — 29,000 ksi / 200,000 MPa
EcModulus of elasticity of concrete — wc1.5√f'c (ACI 318)
FyYield stress of steel (ksi / MPa)
f'cSpecified compressive strength of concrete (ksi / MPa)
PnoNominal compressive strength without length effects
PnNominal compressive strength accounting for buckling
EIeffEffective flexural stiffness for buckling calculation
C2Concrete contribution factor: 0.85 (rect), 0.95 (round)

Compactness Classification — AISC 360-22 §I1.4

The steel wall must be checked for local buckling. AISC 360-22 Table I1.1a defines three compactness categories based on the wall slenderness ratio λ = b/t (rectangular) or D/t (circular), compared to limiting values λp (compact) and λr (noncompact).

Rectangular HSS (§I1.4a)

CategoryLimitFormula
Compactb/t ≤ λpλp = 2.26√(Es/Fy)
Noncompactλp < b/t ≤ λrλr = 3.00√(Es/Fy)
Slenderb/t > λr—
Not Permittedb/t > 5.00√(Es/Fy)§I1.4a

Note: b = clear flat width of the longer wall = B − 2t (or H − 2t, whichever governs).

Circular HSS (§I1.4a)

CategoryLimitFormula
CompactD/t ≤ λpλp = 0.15 Es/Fy
Noncompactλp < D/t ≤ λrλr = 0.19 Es/Fy
SlenderD/t > λr—
Not PermittedD/t > 0.31 Es/Fy§I1.4a

Material Limits (§I1.4)

  • Fy ≤ 75 ksi (520 MPa) for the steel section
  • f'c between 3 and 10 ksi (21–69 MPa) for normal-weight concrete
  • As / Ag ≥ 1% (minimum steel area ratio)

Members that are slender or not-permitted cannot use the filled composite provisions of Chapter I. Slender sections have reduced strength; not-permitted sections exceed the code's calibrated range entirely.

Cross-Section Compressive Strength Pno — §I2.2

The nominal compressive strength without length effects Pno depends on the compactness class:

Compact (§I2.2a–b):

Pno = FyAs + C2f'cAc

C2 = 0.85 for rectangular HSS, 0.95 for circular HSS. The higher C2 for circular sections reflects concrete confinement from hoop action.

Noncompact (§I2.2c, Eq. I2-9b):

Pno = Pp − (Pp − Py) × [(λ − λp) / (λr − λp)]²

Pp = FyAs + C2f'cAc  (compact strength);  Py = FyAs + 0.70f'cAc

Slender (§I2.2d, Eq. I2-9c):

Pno = FcrAs + 0.70f'cAc

Fcr is the critical buckling stress of the hollow steel section based on b/t (rect) or D/t (circular) per §I2.2d.

Effective Stiffness EIeff — §I2.2f

The effective flexural stiffness used for the column buckling calculation:

EIeff = EsIs + EsIsr + C3EcIc

For filled members (no rebar, Isr = 0): C3 = 0.45 + 3(As/Ag), capped at 0.9. EIeff replaces EI in the classic Euler/AISC flexural buckling equations.

Column Strength Pn — §I2.2 / §E3

The length-dependent compressive strength Pn follows the same slenderness curves as Chapter E, but uses Pno in place of FyAg and EIeff in place of EI:

Pe = π²EIeff / (KL)²
If Pno/Pe ≤ 2.25:  Pn = Pno × 0.658Pno/Pe
If Pno/Pe > 2.25:  Pn = 0.877 Pe

Design strength: φcPn with φc = 0.75 (LRFD).

Flexural Strength Mn — §I3.4

The nominal flexural strength for compact filled composite sections is calculated using the Plastic Stress Distribution Method (PSDM). The full plastic moment Mp is found by sweeping the plastic neutral axis (PNA) from the center to the bottom of the section, integrating the rectangular stress block contributions from steel (±Fy) and concrete (C2f'c compression only). The maximum moment on the P-M envelope typically occurs near the balanced point, not at zero axial force.

PSDM Interaction Envelope — §I3.4a

Unlike the bilinear H1-1 formula used for pure steel members, compact CFST sections are checked against the full PSDM cross-section interaction envelope. The envelope is derived by sweeping the PNA and recording (P, M) at each position, producing a smooth convex curve with five key characteristic points:

PointAxial PMoment MDescription
APp = FyAs + C2f'cAc0Pure compression (PNA at bottom)
B0MpPure bending (equal compression/tension areas)
CC2f'cAcMpBalanced point — same M as B but concrete compression only
DPA/2Mmax ≈ Mp + extraMaximum moment point
E00Origin

φ-Scaled Design Envelope

For LRFD design, the PSDM envelope is scaled by resistance factors:

  • P-axis: φc = 0.75, additionally capped at φcPn (the column buckling capacity) to account for slender columns
  • M-axis: φb = 0.90

The cap at φcPn is critical: for a slender column with Pn < Pno, the design P-axis is cut at the lower value, creating a flat horizontal portion at the top of the envelope.

Radial D/C Ratio Check

The demand/capacity ratio is computed as the radial D/C on the φ-scaled PSDM envelope:

  1. Cast a ray from the origin through the demand point (Mu, Pu)
  2. Find where the ray intersects the φ-scaled PSDM envelope — this is the capacity point (Mcap, Pcap)
  3. DCR = |demand| / |capacity| = distance from origin to demand / distance from origin to intersection

If DCR ≤ 1.0, the member is adequate. This approach is more accurate and less conservative than a bilinear H1-1 formula, especially for points near the pure bending or balanced-point region of the envelope.

Biaxial Bending

For rectangular HSS with both Mux and Muy, each axis is checked independently against its own PSDM envelope (x-axis and y-axis envelopes are different for non-square sections). The governing D/C is the maximum of the two:

DCR = max(DCRx, DCRy)

For circular HSS, the cross-section is symmetric about all axes, so only one envelope is needed regardless of the Mu direction.

Worked Example — Rect HSS 10×10×½ (A500 Gr C), f'c = 5 ksi, L = 14 ft

Given: Square HSS 10×10, t = 0.500 in, Fy = 46 ksi, f'c = 5.0 ksi, K = 0.65, L = 14 ft, Pu = 600 kips, Mux = 100 kip-ft, Muy = 0.

Step 1 — Section Properties

As = 4×(10−t)×t = 4×9.5×0.5= 19.0 in²
Ac = (10−2×0.5)² = 9.0²= 81.0 in²
Ag = 10²= 100.0 in²
ρ = As/Ag= 19% ✓ (≥1%)

Step 2 — Compactness (§I1.4)

λ = b/t = (10−2×0.5)/0.5= 18.0
λp = 2.26√(29000/46)= 56.7
λ < λp → Compact✓

Step 3 — Cross-Section Strength Pno

C2 (rectangular)= 0.85
FyAs = 46 × 19.0= 874 kips
C2f'cAc = 0.85 × 5.0 × 81.0= 344 kips
Pno= 1218 kips

Step 4 — EIeff and Column Strength

Is (HSS 10×10×½)≈ 170 in⁴ (4 plates about centroid)
Ic = 9⁴/12 = 6561/12≈ 547 in⁴
Ec = 33×wc1.5√f'c ≈ 33×1451.5×√5≈ 4074 ksi
C3 = 0.45 + 3×(19/100) = 0.45+0.57= 0.90 (capped)
EIeff = 29000×170 + 0.90×4074×547≈ 6,930,000 kip·in²
KL = 0.65 × 14 × 12 = 109.2 in
Pe = π²×EIeff/(KL)²≈ 5,715 kips
Pno/Pe = 1218/5715= 0.213 < 2.25 → inelastic
Pn = 1218 × 0.6580.213≈ 1104 kips
φcPn = 0.75 × 1104= 828 kips

Step 5 — P-M Interaction (PSDM §I3.4a)

The plastic moment Mp is found by PSDM with the PNA at mid-height (equal areas). For a 10×10×½ square HSS filled with f'c = 5 ksi, Mp ≈ 525 kip·ft. The PSDM envelope is swept numerically and the φ-scaled envelope is formed with φc = 0.75 (P-axis, capped at 828 kips) and φb = 0.90 (M-axis).

Pu = 600 kips, Mux = 100 kip-ft = 1200 kip-in
Ray direction: (M, P) = (1200, 600)
Intersection with φ-PSDM envelope≈ (Mcap, Pcap)
DCR = |demand| / |intersection|≈ 0.83 (OK ✓)

Note: exact values depend on the full swept PSDM curve — use the calculator above to obtain the precise DCR.