Crack Width Control

Characteristic crack width — EC2 §7.3.4 · IS 456:2000 Annex F · ACI 224R / Frosch · TS 500:2000 §11.5

Input Parameters

mm · MPa · kN·m
k₂ = 0.5 bending-only · 1.0 pure tension · intermediate for combined M+N
Section Geometry
mm
mm
mm
mm
Reinforcement
mm
mm
Materials
MPa
MPa
Loading & Conditions
kN·m
Quasi-permanent (unfactored) moment for the strip width b.
📋
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Design Background — EC2 §7.3.4

Characteristic Crack Width

EN 1992-1-1:2004 §7.3.4 defines the characteristic crack width as the product of the maximum crack spacing and the effective strain difference between steel and concrete:

wk = sr,max × (εsm − εcm)

Effective Strain

The mean strain difference accounts for tension stiffening (concrete between cracks still carries some tension):

εsm − εcm = [σs − kt·(fct,effp,eff)·(1 + αe·ρp,eff)] / Es ≥ 0.6·σs / Es

where kt = 0.4 (long-term loading) or 0.6 (short-term), αe = Es/Ecm is the modular ratio, and ρp,eff = As/Ac,eff.

Maximum Crack Spacing (Eq. 7.11)

sr,max = 3.4c + 0.425·k1·k2·φ / ρp,eff

k1 = 0.8 for high-bond (deformed) bars. k2 = 0.5 for bending, 1.0 for pure tension, intermediate for combined M+N (e.g. k2 = 0.75 for walls with moderate axial tension). Walls with compression (gravity) use k2 = 0.5. c = nominal cover.

Effective Concrete Area in Tension

hc,ef = min(2.5(h − d), (h − x)/3, h/2) Ac,eff = b × hc,ef

Input Parameters

mm · MPa · kN·m
Section Geometry
mm
mm
mm
mm
Reinforcement
mm
mm
Materials (IS 456:2000)
MPa
MPa
Loading & Conditions
kN·m
📋
Enter values — results update automatically.

Design Background — IS 456:2000 Annex F

IS 456:2000 Annex F — Crack Width Formula

The design surface crack width at any point is given by:

wcr = 3·acr·εm / [1 + 2·(acr − cmin)/(h − x)]

where acr is the distance from the point considered to the surface of the nearest longitudinal bar (mm), and cmin is the minimum cover to tension reinforcement.

Mean Strain εm

εm = ε1 − b·(h−x)³ / [3·Es·As·(d−x)] ε1 = fs·(h−x) / [Es·(d−x)]

εm ≥ 0. The stiffening term accounts for concrete in tension between cracks. fs = steel stress at the cracked section.

Distance acr

acr = √[cmin² + (s/2)²]

This is the distance from the midpoint on the tension face (between adjacent bars) to the nearest bar surface. For a point directly below a bar, acr = cmin; the midpoint between bars gives the maximum crack width.

Cracked Section and Steel Stress

Modular ratio: m = Es/Ec, Ec = 5000√fck (IS 456 Cl 6.2.3.1) Neutral axis: x = d·[−mρ + √(m²ρ² + 2mρ)] Icr = bx³/3 + m·As·(d−x)² fs = m·Ms·(d−x) / Icr

Input Parameters

mm · MPa · kN·m
Section Geometry
mm
mm
mm
dc = clear cover + φ/2
mm
Tension Reinforcement
mm
mm
Compression Steel (nc = 0 if none)
bars
mm
mm
Materials (ACI 318)
MPa
MPa
Loading & Exposure
kN·m
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Design Background — ACI 224R / Frosch (1999)

Frosch (1999) Crack Width Model

ACI 224R-01 recommends the Frosch (1999) physical model to estimate maximum crack widths in flexural members. The crack width at the extreme tension fiber is:

w = 2·(fs/Es)·βs·√[dc² + (s/2)²]

where:

  • fs = steel stress at service load [MPa]
  • Es = 200 000 MPa (steel modulus)
  • βs = (h − x̄) / (d − x̄) — strain gradient factor (always ≥ 1)
  • dc = distance from extreme tension fiber to centroid of nearest bar [mm]
  • s = bar spacing [mm]
  • x̄ = cracked neutral axis depth (elastic cracked section analysis)

Physical Interpretation

The term √[dc² + (s/2)²] is the direct distance from the extreme tension face (midway between bars) to the nearest bar centroid. Multiplying by the strain at that level and a factor of 2 (for symmetry) gives the crack opening at the surface.

Input Parameters

mm · MPa · kN·m
k₂ = 0.5 bending-only · 1.0 pure tension · intermediate for combined M+N
Section Geometry
mm
mm
mm
mm
Reinforcement
mm
mm
Materials (TS 500)
MPa
MPa
Loading & Conditions
kN·m
📋
Enter values — results update automatically.

Design Background — TS 500:2000 §11.5

TS 500:2000 §11.5 — Crack Width

The TS 500:2000 crack width formula is based on the CEB-FIP 1990 Model Code:

wk = β · sm · εsm

β = 1.7 for members dominated by bending. The formula is the product of the mean crack spacing and the mean steel strain.

Mean Crack Spacing

sm = 50 + 0.25·k1·k2·φ / ρr,eff [mm] k1 = 0.8 (deformed bars), k2 = 0.5 (bending) / 1.0 (predominantly tension)

Mean Steel Strain

εsm = (σs/Es)·[1 − β1·β2·(σsrs)²] ≥ 0.4·σs/Es β1 = 1.0 (deformed bars), β2 = 0.5 (sustained) / 1.0 (short-term)

σsr = fctm·(1 + αe·ρeff) / ρeff — steel stress at cracking.

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